High Quality Customized PTFE Lined Pipes Elbow and Tee

Product Description

High Quality Customized PTFE Lined Pipes Elbow and Tee  

• Steel frame : ASTM A234 grade WPB, in compliance with ANSI B16.28
• Steel tee piece: according to SCH 40.
• Flange: ASTM A105, in compliance with ANSI B16.5/class 150lbs; JIS 10k or DIN is also available on request.
• Standard: three fixed flanges; three loose flanges or one loose and two fixed flanges or two loose flanges and one fixed flanges are on request.
• X: Ductile iron ASTM A395 and ASTM A234 Gr. WPB are both available.
• Lining : Pure PTFE in compliance with ASTM F1545, under 4″ PFA lined con. reducer is on request. Other nominal sizes are available on request.

			d		D
Nominal Pipe size		A	ANSI 150LBS	t	ANSI 150LBS
1	-25	89	19	3	51
1½	-40	102	34	3	73
2	-50	114	46	3	92
2½	-65	127	59	3	105
3	-80	140	74	3	127
4	-100	165	94	3	155
6	-150	203	140	5	212
8	-200	228	190	5	270
10	(x250)	280	238	6	323
12	(x300)	305	288	6	381

Specification of Lined Pipes and Fittings

1. Range

1.1	This specification is applicable for PTFE lined pipes and fittings used for transmitting corrosive fluid. The content includes construction materials, size and test procedure of standards.
1.2	The content includes national standard 10KG level, ANSI150LBS and JIS10K specification etc.

2. Material Structure

2.1	PTFE properties
2.1.1	Temperature limitation Continuous operating temperature 260ºC Melting point 327ºC
2.1.2	Chemical resistance Resist most of chemicals. For detail information, please consult our sales engineer.
2.1.3	Frictional coefficient Static friction coefficient 0.10 Dynamic friction coefficient 0.05
2.1.4	Proportion ASTM D792 2.14 ~ 2.2
2.1.5	Tensile strength ASTM D638 280 ~ 350Kg/cm²
2.1.6	Anti-adhesive Surface tension 18.5dyne/cm Contact angle Water 104°~ 111° Hexadecane 37°~ 45°
2.1.7	Elongation ASTM D638 100-300%
2.1.8	Water absorption ASTM D570 <0.01%
2.2	PTFE liner
2.2.1	Sizes of this type of PTFE lined pipes, flanges and fittings are from 1/2″ to 12″
2.3	Iron parts
2.3.1	Pipes and fittings
	Pipes and fittings are made of welded or seamless steel pipes of iron parts. And the thickness is decided by international standards and customers' requirements.
2.3.2	Flange
	Flanges are made according to any specification of international standard or ANSI150LBS or JIS10K.

3. Design Requirements

3.1

Size

3.1.1

Standard thickness of PTFE lined pipes Unit: mm

Size	1″	1-1/2″	2″	3″	4″	6″	8″	10″	12″
Standard pipe	3.0	3.0	3.0	3.0	3.5	4.5	4.5	5.0	5.0
Thickness	4.0	4.0	4.0	5.0	5.5	6.5	8.5	9.0	10.0

Note: for thickness of other PTFE lined pipes different from above and PFA lined pipes below 4″, please refer to our sales engineer.

3.1.2

Thickness of PTFE lined pipes

Size	1/2″~ 4″	Thickness of liner	3mm
	6″~ 8″		4mm
	10″~ 12″		5mm

3.1.3

Specification of size of lined flaring Unit: mm

Fitting Size	15	20	25	40	50	65	80	100	150	200	250	300
	1/2″	3/4″	1″	1-1/2″	2″	2-1/2″	3″	4″	6	8″	10″	12″
Flaring Diameter	32	40	48	68	87	100	117	151	203	256	311	365

3.2

Vent holes

Every pipe or fitting is equipped with vent holes to release gas between liners and iron parts. Each pipe shall at least have two vent holes of 0.12″(3mm) in diameter, located at flange faces of two ends, 2″(50mm) ; each fitting shall also at least have two vent holes; and reducing flange does not have any vent hole.

4. Detection requirements

4.1	Hydraulic test Interior
	pressure test will be operated at 150% of maximum work pressure. Total pressure can be reached within one minute and kept for 3 minutes.
4.2	Pinhole test
	The test shall be performed with high voltage equipment (10,000 V) that shall not be destructive. After the current is connected, if any spark is produced from the probe or any pinhole warming sound is made by the detector, it means there is defect in the liner and thereby this part shall not pass quality inspection.
4.3	Visual inspection and appearance paint brush
	The surface shall not have any bubble, pinhole or other defects. All defects shall be fixed before shipment. After visual inspection, an epoxy resin base coat shall be coated outside the pipes and fittings.

5. Storage, transportation and confirmation

Use wooden plate to protect lining face of flanges at each end. Therefore products will not be damaged during normal transportation. 6. Pipe fittings A value specification

6. Pipe fittings A value specification

Name	Specification	A value of 90 degrees elbow	A value of 45 degrees elbow	A value of three-way	A value of four-way	A value of reducing joint
PTFE pipe	DN10	70	45	70	70
PTFE pipe	DN15	80	56	80	80
PTFE pipe	DN20	85	60	85	85
PTFE pipe	DN25	90	62	90	90
PTFE pipe	DN32	100	64	100	100
PTFE pipe	DN40	115	64	115	115
PTFE pipe	DN50	120	68	120	120	100
PTFE pipe	DN65	130	72	130	130	100
PTFE pipe	DN80	140	78	140	140	100
PTFE pipe	DN100	150	98	150	150	100
PTFE pipe	DN125	180	108	180	180	150
PTFE pipe	DN150	195	118	195	195	150
PTFE pipe	DN200	220	158	200	200	200
PTFE pipe	DN250	257	195	235	235	250
PTFE pipe	DN300	285	226	260	260	300

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